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Posted

I have printed out several gauges of various diameters on bond paper. Even careful cutting with a razor blade isn't really satisfactory. Can anyone recommend a way to make round punches in various diameters?

Posted (edited)

To have a wide variety of sizes (for things like gauges) I make my own punches by sharpening the ends of K&S Metals telescoping brass tubing  I chuck a piece (that has a square-cut end) in a Dremel (or larger drill for larger diameter tubing) and using a file, file an edge while the tubing is spinning. I sometimes follow up with fine grit sandpaper to make the edge sharper.

I then us them by hand on thin material like paper.  I just place the tubing over the item I want to cut, then spin it with my fingers while also putting downward pressure on it.  That results in clean cuts.

Edited by peteski
  • Thanks 2
Posted

Like Pete, I make punches from K&S brass tube. Some are fashioned so they cut on the ID and others on the OD. Which is used depends on whether you want the hole or the disc. It also increases the number of hole sizes you can punch. I use a small hobby hammer on them, punching into the end grain of a piece of hardwood. A block of lead works good for this purpose too. The cutting ends hold up better than expected. I cut plastic sheet up to .010”, decals, different tapes, sand paper, and even thin aluminum. Occasionally the end will need to be dressed. 
 

I also have a couple made from hypodermic tube, one as small as .010”, for the holes in the leather strap holding the bonnet of a Jag XK120. I’ll replace some of the brass punches with hypo tube as I get more sizes. They will last longer than the brass, but are more difficult to form the cutting end. F08BAC18-79B6-4B04-AA3E-9A54EE87E929.thumb.jpeg.14442a5dce89340b57ceb6298b1d6000.jpegF4E6029C-BB32-4FD0-B6BC-2E33B3E6E62A.thumb.jpeg.675f7c8a32b88aa74c2e0306ff7ca76c.jpeg4F7D6632-E7D3-41B7-94DB-EE2EF7769A77.thumb.jpeg.b142469b829e7b53a3bc7c29014d0dee.jpeg

Posted
2 hours ago, Rick L said:

Also look up leather punches.

 

Thats what the ones from Michaels are. They are weird sizes, likely meant to match eyelet or rivet sizes? If I can’t find one close enough, then it’s tweezers and scissors time for me.?

Posted
On 10/30/2021 at 4:58 PM, NOBLNG said:

I bought these two sets at Michaels.

BF99899D-2A13-4B68-892E-9C6D62A4EA2C.jpeg

 

 

37A8BAA3-8BDE-4DAD-A72E-AA7E9BAE8FD5.jpeg

X2.  leather punches work great.  Just be sure to have something underneath so you don't damage the end all to heck.  A small leather cutting board or stamping board works well.

Posted
On 10/30/2021 at 2:13 PM, Ace-Garageguy said:

I've found this design to be very helpful for a wide variety of modeling tasks...

Stanley STHT0-75044 Revolving Hole Punch Pliers, Chrome: Amazon.co.uk: DIY & Tools


Where did you buy that bill?

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